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Colorado River Constructors Modernizes Oak Hill Parkway in Austin

by: Mark Bird
Oak Hill Parkway crews continue the project’s “outside in” approach by building new bridge structures for the future westbound U.S. 290 frontage road near Old Bee Caves Road. By first constructing frontage roads outside of the current roadway footprint, project teams ensure U.S. 290 traffic continues to flow unimpeded.
Oak Hill Parkway crews continue the project’s “outside in” approach by building new bridge structures for the future westbound U.S. 290 frontage road near Old Bee Caves Road. By first constructing frontage roads outside of the current roadway footprint, project teams ensure U.S. 290 traffic continues to flow unimpeded.
Cars along U.S. 290 drive past three excavators working in tandem to remove rock from the steep bluff wall west of William Cannon Drive. The future eastbound U.S. 290 mainlane bridge will be constructed on top of the new U.S. 290 frontage road in this location, and rock removal clears the way for project crews to place drilled shaft foundations and columns.
Cars along U.S. 290 drive past three excavators working in tandem to remove rock from the steep bluff wall west of William Cannon Drive. The future eastbound U.S. 290 mainlane bridge will be constructed on top of the new U.S. 290 frontage road in this location, and rock removal clears the way for project crews to place drilled shaft foundations and columns.
A milling machine uses drum cutting blades to grind rock and separate dirt near Convict Hill Road. Its use is among the first steps in the process to level the ground for future construction of frontage roads and mainlanes heading east into the U.S. 290/SH 71 “Y” Interchange.
A milling machine uses drum cutting blades to grind rock and separate dirt near Convict Hill Road. Its use is among the first steps in the process to level the ground for future construction of frontage roads and mainlanes heading east into the U.S. 290/SH 71 “Y” Interchange.
A crane pours concrete for rectangular aesthetic bridge columns between McCarty Lane and Joe Tanner Lane. These columns will support the future eastbound U.S. 290 mainlane bridge over Williamson Creek.
A crane pours concrete for rectangular aesthetic bridge columns between McCarty Lane and Joe Tanner Lane. These columns will support the future eastbound U.S. 290 mainlane bridge over Williamson Creek.
While traffic continues to flow on U.S. 290, crews work nearby to install permanent metal decking and rebar to two bridges being widened over Old Fredericksburg Road.
While traffic continues to flow on U.S. 290, crews work nearby to install permanent metal decking and rebar to two bridges being widened over Old Fredericksburg Road.
Crews add spray concrete to a new retaining wall being built along U.S. 290 west of South View Road. Building this wall is the first step to lowering the future U.S. 290 mainlanes as well as constructing the future Circle Drive/South View Road Bridge over U.S. 290.
Crews add spray concrete to a new retaining wall being built along U.S. 290 west of South View Road. Building this wall is the first step to lowering the future U.S. 290 mainlanes as well as constructing the future Circle Drive/South View Road Bridge over U.S. 290.
With the completion of the project’s second major traffic switch near Circle Drive, the first permanent frontage roads have been opened at the west end of Oak Hill Parkway. Project crews continuously maintain access to nearby homes, businesses, and schools during construction.
With the completion of the project’s second major traffic switch near Circle Drive, the first permanent frontage roads have been opened at the west end of Oak Hill Parkway. Project crews continuously maintain access to nearby homes, businesses, and schools during construction.
Oak Hill Parkway workers place rebar reinforcements for a new shared-use path next to local Oak Hill business South Austin Marine. This work is completed ahead of the final concrete pour, which will create a wider, lighted pathway for shared bicycle and pedestrian access in the project corridor.
Oak Hill Parkway workers place rebar reinforcements for a new shared-use path next to local Oak Hill business South Austin Marine. This work is completed ahead of the final concrete pour, which will create a wider, lighted pathway for shared bicycle and pedestrian access in the project corridor.
This massive 70-foot-long trenching machine somewhat resembles a dinosaur, which is a fitting likeness for a machine excavating deep down into prehistoric layers of earth. The hundreds of carbide-tipped teeth nearly as hard as diamonds rip compacted rock and dirt to the surface on a chain-link blade.
This massive 70-foot-long trenching machine somewhat resembles a dinosaur, which is a fitting likeness for a machine excavating deep down into prehistoric layers of earth. The hundreds of carbide-tipped teeth nearly as hard as diamonds rip compacted rock and dirt to the surface on a chain-link blade.
Two rollers compact road base along the new westbound U.S. 290 frontage road near Circle Drive.  Once the new frontage roads are built, Colorado River Constructors crews will shift traffic to the outside lanes, which opens up the inside area for construction of the future U.S. 290 mainlanes.
Two rollers compact road base along the new westbound U.S. 290 frontage road near Circle Drive. Once the new frontage roads are built, Colorado River Constructors crews will shift traffic to the outside lanes, which opens up the inside area for construction of the future U.S. 290 mainlanes.
Drivers who regularly pass through southwest Austin have inevitably experienced the ever-increasing traffic volume and frequent gridlock around the intersection of U.S. 290 and SH 71. This intersection has long been identified as a heavily congested area in need of solutions and is listed as one of the 100 most congested roadways in Texas (Texas A&M Transportation Institute, 2020).

The roadway, which passes through the community of Oak Hill, is in an urban, mostly developed area. It serves as a key route for mostly commuter traffic between central Austin and fast-growing suburban and rural communities such as Lakeway, Bee Cave, Dripping Springs, and Johnson City.

The existing intersection – designed to handle 37,000 vehicles daily – reached that capacity in 1995. Major commercial and residential development has resulted in increased traffic volume, though capacity has not been increased in Oak Hill. Congestion reached the point that significant traffic was instead utilizing local roadways, and spilling into the neighborhoods, to avoid congestion on U.S. 290 and SH 71 during peak hours. Average daily traffic along the corridor is projected to be 152,030 vehicles by 2040.

Now, after over 30 years of planning, a Texas Department of Transportation (TxDOT) project is underway that will transform the U.S. 290/SH 71 intersection into the Oak Hill Parkway. TxDOT is building an upgraded, state-of-the-art roadway that will reconstruct the interchange and add flyovers, converting a current four-lane divided roadway to a six-lane controlled access highway.

The $674 million design-build Oak Hill Parkway Project, expected to be complete in early 2026, is fully funded as a Texas Clear Lanes project. Under its Texas Clear Lanes Initiative, TxDOT is addressing the gridlock experienced by Texas drivers statewide – using data to identify and prioritize congested roadways, working closely with local transportation leaders, and developing critical projects to address congestion issues.

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TxDOT Project Manager Christiana Astarita, P.E. reports, “The approximately 7-mile project will widen and improve U.S. 290 and SH 71 through Oak Hill and act as a gateway to the hill country. Along U.S. 290 the project includes mainlanes, typically three-lanes in each direction, and frontage roads, typically two-lanes in each direction, for a total of 10 lanes. Auxiliary lanes, ramps, and bypass lanes are used throughout the project that could add up to an additional five lanes at a specific location.”

The project also includes:

  • An approximately 67 acre-feet offsite storm water detention pond complete with a dam and spillway as well as multiple water quality treatment ponds along the corridor
  • New landscaping, tree plantings, and corridor aesthetics
  • Significant bicycle and pedestrian accommodations along the entire corridor, including 14 miles of shared-use path and 1.5 miles of sidewalks

Colorado River Constructors (CRC) is the project's contractor. CRC is a fully integrated joint venture comprised of two experienced design-build firms, Fluor Enterprises, Inc. and Balfour Beatty. The lead engineering firm is AECOM Technical Services, Inc., with Raba Kistner performing quality assurance.

New Frontage Roads are First Focus of Construction
The Oak Hill Parkway Project’s groundbreaking took place in Summer 2021, with clearing and grading activities beginning soon thereafter. Major construction on U.S. 290 at the far west and far east segments of the project began in late 2021. Major activity at the U.S. 290/SH 71 “Y” interchange segment began in early 2022. By 2023, major activity will begin along SH 71 and by 2026, the roadway is expected to be open to traffic.

David Trent, Construction Manager for Colorado River Constructors, explains CRC's approach to the project. “The construction team is using an ‘outside-in’ approach, where we are building frontage roads first throughout the project corridor in open spaces of right of way. That includes mass excavation, utility relocations, drainage infrastructure installation, wall and bridge construction as well as grading and paving operations.

“Once those frontage roads are completed, traffic will be shifted from existing U.S. 290 onto the new frontage roads, while construction crews build the mainlanes and cross-street bridges in the middle. The last phase of the project involves bringing the U.S. 290/ SH 71 direct connect flyovers online before traffic can move into its final configuration.

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“So far, we’ve constructed seven different retaining walls along the project corridor, which are a mix of soil nail walls, cast in place walls, and drilled shaft sound walls. We’ve begun construction on 11 bridge structures, completing drilled shafts, columns, caps, abutments, girders, and bridge deck installation. Crews have also trenched more than 18,000 linear feet of rock for utility relocations.

“We’ve completed our first permanent paving for the new U.S. 290 frontage roads at the west end of the project corridor near Circle Drive, and our crews have constructed the shared-use path in the far east segment of the project near MoPac Expressway.”

CRC Deputy Construction Manager David Richmond adds, “A lot of work went into design of the maintenance of traffic plans, so we could ensure that two lanes of traffic would continue to flow in each direction on U.S. 290 and SH 71 during the day throughout the entire project duration.”

Landscaping and aesthetics are also important parts of the Oak Hill Parkway Project, Astarita points out. “Protecting existing trees and planting new ones is important to the community and TxDOT. We will be planting hundreds of new trees and bushes as part of this project. A structures aesthetics plan is being applied to the project’s retaining walls, bridges and sound walls.”

Pike Riegert, Deputy Project Manager for CRC, comments, “TxDOT is committed to the healthy preservation of many trees along the project corridor and put unique stipulations in the design-build contract as a result. Several iconic oak trees along U.S. 290 near Williamson Creek are being preserved. TxDOT also identified several tree preservation areas in addition to the iconic oaks that will be saved. In addition, CRC recognized more than 200 other trees that could be saved along the alignment due to design optimizations. Per TxDOT’s requirements, CRC also has an arborist on their team to care for these protected trees – a unique contract stipulation.”

Utilizing Onsite Recycling and New Technologies
The Oak Hill Parkway Project is utilizing less-common construction procedures and innovative technology to maximize project efficiency. CRC built a pugmill for the project, which will be dedicated to recycling existing roadway materials from demolished portions of U.S. 290 and SH 71 to create cement-treated base. As Trent points out, “This roadway recycling effort helps CRC divert construction waste from landfills and conserve new resources while also reducing haul truck traffic inside the project area.”
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A program called DroneDeploy allows CRC to create a 3D topographical map of the project, with the software overlaying new information from weekly flights to calculate earthwork quantities during mass excavation activities and track progress of wall and bridge construction.

Work crews are using HCSS Heavy Job to submit end-of-day safety signatures, fill out safety task assignment forms, find safety topics for “toolbox talks” and record daily safety observations both positive and negative.

Trent reports that the project is addressing some specific construction issues which were identified during the planning process. “On other joint-venture projects around Texas, our teams usually build up, with multiple levels of bridge structures stacked on top of each other. Oak Hill Parkway is very different because we’re building down. Due to community input TxDOT received during the environmental study phase, our teams are excavating down into thick limestone rock as deep as 25 feet on the west side of the project corridor to lower the U.S. 290 mainlanes.

“New intersections will be constructed where the highway will go under cross street bridges that will remain at current ground level. The flyovers at the main U.S. 290/SH 71 interchange, which are the highest bridges on the project, will be less overpowering visually since they will be only one level above what exists today.

“Since a portion of the Oak Hill Parkway Project falls within the Edwards Aquifer Recharge Zone, it was particularly important to locate any karst features during early pre-construction activities,” he continues. ”Karst features are voids in the limestone bedrock ranging from large caves to small holes, as well as tunnels or fractures. When karst features are found in sensitive areas, the design can be modified to protect water quality for the Edwards Aquifer, which is the main water source for the San Antonio area about 80 miles to the south. Teams employed DC-ERI technology to map out potential karst features, and drillers were brought in to perform geotechnical investigations at future bridge foundation locations before construction began.”

Modernizing a Busy Corridor
As part of TxDOT’s long-term plan to promote congestion management throughout the state, the Oak Hill Parkway Project is poised to help improve mobility, enhance operational efficiency, and improve safety and emergency response. The project is designed to accommodate both current and future growth in Austin-area counties.
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Astarita comments, “This project has been several decades in the making with a tremendous amount of planning and public outreach effort. TxDOT, as well as so many of its partner agencies, and the community at large are very excited to see it finally being built.”

Adds CRC Project Manager Scott Yardas, “CRC is proud to partner with TxDOT to build this important project that will modernize, widen, and reconstruct the east-west commuter traffic route along U.S. 290 and SH 71 in Oak Hill and bring much-needed traffic relief to one of the most congested highway corridors in Texas.”

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