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US Freight Demand Surges Amid Mounting Congestion, E-Commerce Demands, Increased Fatal Truck Crashes, Inadequate Investment, and Record-Setting Logistics Costs

WASHINGTON, DC — As the U.S. rebounds from the pandemic, the reliability, capacity, sustainability, and safety of the freight transportation system will be critical factors in the nation’s ability to provide a supply chain that will meet the growing need for timely and safe movement of goods. This is according to a new report released by TRIP, a national transportation research nonprofit. The movement of freight is being transformed by advances in vehicle autonomy, manufacturing, warehousing and supply chain automation, increasing e-commerce, and the growing logistic networks being developed to accommodate consumer demand for faster delivery.

TRIP’s report, America's Rolling Warehouses: Opportunities and Challenges with the Nation's Freight Delivery System, examines current and projected levels of freight movement in the U.S., large truck safety, and trends impacting freight movement. Freight delivery is expected to increase rapidly due to economic growth, increasing demand, changing business and retail models, and a significantly increased reliance on e-commerce. In 2022, the U.S. freight system moved 19.7 billion tons of freight, valued at $18.8 trillion, with trucks carrying 72 percent of freight by value and 64 percent by weight. From 2022 to 2050, freight moved annually in the U.S. by trucks is expected to increase 93 percent in value (inflation-adjusted dollars) and 47 percent by weight. U.S. business logistics costs reached $2.3 trillion in 2022, representing 9.1 percent of U.S. GDP — the highest share ever. The TRIP report also found that 14 percent of travel on interstate highways and 22 percent of travel on rural interstate highways is by combination trucks.

TRIP’s report concludes with a series of recommendations to improve the nation’s freight transportation system. The report’s appendix includes data for all 50 states in the following categories: amount of freight moved by weight and value (overall and by truck), projected increase in weight and value of freight shipped from 2022-2050, share of interstate travel by combination trucks, and the number of traffic fatalities involving large trucks.

While the amount and value of goods being shipped have risen to unprecedented levels, mounting traffic congestion is increasing the cost of moving freight and reducing the economic competitiveness and efficiency of businesses that require reliable, affordable freight transportation. Traffic congestion resulted in $94.6 billion in additional operational costs to the trucking industry in 2022 as a result of commercial trucks being stuck in traffic for 1.3 billion hours.

According to the TRIP report, from 2017 to 2021, the number of fatalities in large truck-involved crashes in the U.S. increased 18 percent, from 4,906 to 5,788. Approximately five out of six people killed in crashes involving a large truck were occupants of the other vehicle involved in the crash or pedestrians or bicyclists. While large trucks account for 5 percent of all registered vehicles and 10 percent of all vehicle miles of travel annually, 13 percent of traffic fatalities occur in traffic crashes in which a large truck was involved. The most frequent event prior to fatal crashes between large trucks and another vehicle is the entering or encroaching into a large truck’s lane by the other vehicle.

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“The TRIP report describes in stark detail the current and future challenges that the trucking industry must overcome to meet the nation’s supply chain needs,” said Bill Sullivan, Chief Public Affairs and Advocacy Officer for the American Trucking Associations. “Increased public investment in highway capacity expansion, truck parking facilities, and other critical highway infrastructure is essential to improving highway safety and freight efficiency. The report’s recommendations provide a great roadmap for lawmakers to address the highway system’s deficiencies.”

Multiple technological advances will transform how freight is delivered in the future. These include the growing use of artificial intelligence, which is driving manufacturing and increasing the efficiency of logistics; increased automation in warehousing and supply chains; expanded growth and reliance on e-commerce; changing global logistics patterns; advances in vehicle autonomy; and the transition to environmentally friendlier fuels to reduce transportation greenhouse gas emissions. A lack of adequate parking for large trucks and a shortage of available truck drivers, particularly for long-haul trips, challenge the safety and efficiency of the nation’s freight system. In the last decade, U.S. retail e-commerce sales increased nearly four and a half times, from $64 billion in the second quarter of 2013 to $278 billion in the second quarter of 2023. The COVID-19 pandemic rapidly accelerated the growth in retail e-commerce, with U.S. e-commerce sales increasing from $160 billion in the first quarter of 2020 to $278 billion in the second quarter of 2023 — a 73 percent increase.

“As Congress prepares to consider major legislation reauthorizing our national highway system, TRIP’s report highlights the vital role the nation’s freight transportation plays in the lives of Americans and offers a set of practical and effective recommendations to generate the investment, innovation, and collaboration to ensure the continued viability of our nation’s freight network and supply chain,” said John Drake, Vice President for Transportation, Infrastructure, and Supply Chain Policy at the U.S. Chamber of Commerce.

“U.S. manufacturers have proven remarkable resilience following persistent supply chain disruptions that have impacted our operations, led to longer lead times on many things like components, and left us with a tight labor market,” said Todd Stucke, incoming President of Kubota Tractor Corporation and Executive Officer of Kubota Corporation, as well as Chair of the Association of Equipment Manufacturers. “This unpredictability means that we must be laser focused on maintaining the health, safety, and efficiency of our freight transportation network. This is vital to making sure U.S. manufacturers can continue to adapt and meet the demand for our world-class products domestically and remain competitive globally.”

TRIP’s report concludes with a series of recommendations to improve freight transportation by increasing capacity on the nation’s freight transportation system, particularly at major bottlenecks; improving the reliability and condition of intermodal connectors between major highways and rail, ports, and waterways; continued development of vehicle autonomy and the further automation of warehousing; improving roadway safety and providing additional truck parking spaces to ensure adequate and timely rest for drivers; providing funding for freight transportation improvements that is substantial, continuing, multimodal, reliable, and, in most cases, specifically dedicated to freight transportation projects; and providing a permanent, adequate, and reliable funding fix to the federal Highway Trust Fund as a critical step toward funding a 21st century freight transportation system.

“As consumers demand faster deliveries and a more responsive supply chain, the nation’s freight transportation network is facing unprecedented roadblocks in the form of increasing congestion and a lack of transportation funding to improve the nation’s transportation system,” said David Kearby, Executive Director of TRIP. “A long-term, sustainable source of revenue that supports needed transportation investment will be crucial to improving the efficiency and safety of America’s freight transportation system.”

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